Automatic Bottle Packing Machine is an intelligent solution tailored by BOHANG for the modern packaging industry, focusing on automating the entire process from production to packaging of plastic bottles. This machine adopts a fully automatic workflow and can complete the entire process from bottle conveying, grabbing, flipping, arranging to packing without human intervention. The entire system runs smoothly and can complete the packing of a large number of bottles per hour, significantly improving overall production efficiency.

Automatic Bottle Packing Machine Features:

1. Customized service:

Automatic Bottle Packing Machine has strong customization capabilities and can fully meet the personalized needs of customers. Whether it is the overall size of the equipment, appearance design, or the configuration of internal functional modules, it can be adjusted according to the customer's actual production scenario and special requirements. In addition, the equipment also supports ODM (original design manufacturing) and OEM (original equipment manufacturing) services. Customers can choose customized appearance design and functional configuration according to their own brand positioning and market strategy, and even print their own brand logo on the equipment, so as to achieve differentiated product competition.

2. Precision control:

The machine is equipped with high-precision sensors and advanced control systems. These sensors can monitor the position, quantity and speed of the bottle in real time, ensuring that each bottle can be accurately grasped and placed. The control system makes intelligent adjustments based on the data fed back by the sensors to ensure the accuracy of the entire packaging process. Whether it is the grasping angle, arrangement spacing or packing position of the bottle, it can achieve extremely high precision, avoiding packaging damage or irregularities caused by operational errors.

3. Flexible configuration:

Automatic Bottle Packing Machine is highly flexible and can adapt to plastic bottles of different specifications and shapes. Users can adjust the machine's grasping method, arrangement mode and packing speed through simple parameter settings according to actual production needs. The equipment also supports the selection of multiple carton specifications, whether it is standard size or customized packaging, it can easily cope with it. This flexible configuration capability enables the machine to be widely used in various plastic bottle packaging scenarios to meet the personalized needs of different customers.

4. Efficient automation:

Automatic Bottle Packing Machine realizes full-process automation from bottle grasping to packing. Its advanced robotic arm design can accurately grab each bottle and arrange it in a preset order and direction. This highly automated operation mode greatly reduces manual intervention, ensures the continuity and stability of the packaging process, and thus significantly improves production efficiency. It can process thousands of bottles per hour to meet the needs of large-scale production.

5. Stable and reliable:

The equipment uses high-quality mechanical components and advanced manufacturing processes to ensure its long-term stable operation. The robotic arm and conveying system have been rigorously tested and can maintain good performance under high-intensity working conditions. In addition, the equipment is also equipped with a complete fault diagnosis and alarm system. Once an abnormal situation occurs, it can issue an alarm in time and automatically shut down to protect the equipment from damage. It is also convenient for maintenance personnel to quickly locate and solve problems, minimize downtime, and ensure production continuity.

6. Intelligent monitoring:

Automatic Bottle Packing Machine is equipped with an intelligent monitoring system that can record various data in the packaging process in real time, such as packaging speed, number of bottles, number of failures, etc. These data can be intuitively displayed on the display screen of the equipment, or uploaded to the factory's production management system for analysis and statistics. Through intelligent monitoring, managers can understand the operating status of the equipment in real time, discover potential problems in time and make optimization adjustments, thereby further improving production efficiency and quality control level.

7. Low energy consumption design:

In terms of energy utilization, the Automatic Bottle Packing Machine adopts advanced energy-saving technology. Its motor and drive system are optimized to minimize energy consumption while ensuring efficient operation. The equipment also has an intelligent sleep function. When there is no operation for a long time, it will automatically enter a low power consumption state to further reduce energy waste. This low energy consumption design not only helps to reduce production costs, but also conforms to modern environmental protection concepts and contributes to the sustainable development of enterprises.

8. Easy to operate:

The operation interface of the Automatic Bottle Packing Machine is simple and intuitive, and it adopts a touch screen control method. Users can complete various parameter settings and function switching through simple touch operations. The operation process of the equipment has been carefully designed, and even non-professionals can master it in a short time. The equipment is also equipped with a detailed user manual and online help function to provide users with a full range of operation guidance to ensure that the equipment can be put into use quickly and maximize its efficiency.

Automatic Bottle Packing Machine Application:

1. Beverage industry:

In the field of beverage production, Automatic Bottle Packing Machine is widely used in the packaging of various bottled beverages. Whether it is carbonated beverages, fruit juice drinks or mineral water, the equipment can efficiently pack plastic bottles into cartons to meet the needs of large-scale production of beverage manufacturers. Its automated operation not only improves packaging efficiency, but also ensures the stability of packaging quality, avoids damage to beverage bottles or irregular packaging caused by manual operation, thereby ensuring the market image and consumer satisfaction of the product.

2. Cosmetics industry:

The cosmetics industry has high requirements for the aesthetics and standardization of packaging. Automatic Bottle Packing Machine can accurately pack plastic bottles into customized cartons to ensure that the position and arrangement of each bottle are neat and uniform. In addition, the flexible configuration capability of the equipment enables it to adapt to cosmetic bottles of different specifications and shapes, meeting the diverse packaging needs of cosmetics companies. Through automated packaging, cosmetics companies can improve production efficiency, reduce labor costs, and at the same time improve the overall packaging quality of products and enhance market competitiveness.

3. Pharmaceutical industry:

The pharmaceutical industry has strict requirements on the packaging safety of products. Automatic Bottle Packing Machine plays an important role in pharmaceutical packaging, ensuring the integrity and cleanliness of plastic medicine bottles during the packaging process. The automated operation of the equipment reduces the chance of manual contact with medicines and reduces the risk of contamination. At the same time, its precise control capability ensures the standardization of medicine packaging and avoids medicine quality problems caused by packaging problems. In addition, the intelligent monitoring system of the equipment can also record data during the packaging process, providing strong support for the traceability and quality control of medicines.

4. Food Industry:

For food packaging, Automatic Bottle Packing Machine provides an efficient and hygienic packaging solution. During the food production process, the equipment can quickly pack plastic bottles into cartons to ensure the freshness and safety of food. Its compact design and flexible configuration capabilities enable it to adapt to the diverse production needs of the food industry, whether it is bottled sauces, cooking oils or other liquid foods, it can achieve fast and precise packaging.

5. Daily Chemical Industry:

In the packaging of daily chemical products, Automatic Bottle Packing Machine also performs well. It can handle plastic bottles of daily chemical products of various shapes and sizes, such as shampoo bottles, shower gel bottles, etc. The automated operation of the equipment not only improves packaging efficiency, but also ensures consistent packaging quality for each bottle, avoiding packaging damage or irregularities caused by manual operation. In addition, its intelligent monitoring system can record packaging data in real time, providing a reference for the company's production management and quality control, helping daily chemical companies improve their production management level and product quality.

Automatic Bottle Packing Machine Maintenance:

1. Daily cleaning:

In order to ensure the normal operation and extend the service life of the Automatic Bottle Packing Machine, daily cleaning is essential. After each use, the surface of the equipment should be wiped with a clean soft cloth to remove dust and stains. Pay special attention to cleaning the mechanical arm, conveyor belt and packing area to avoid residual plastic bottle fragments or carton fibers affecting the normal operation of the equipment. For some corners that are difficult to clean, compressed air can be used for cleaning, but avoid using a high-pressure water gun to directly flush the equipment to avoid damage to electrical components.

2. Regular inspection:

Regular inspection of the Automatic Bottle Packing Machine is the key to preventing failures. It is recommended to conduct a comprehensive inspection of the main components of the equipment once a week, including the joints of the mechanical arm, the tension of the conveyor belt, the sensitivity of the sensor, and the firmness of the electrical connection. During the inspection, if any parts are found to be loose, worn or damaged, they should be repaired or replaced in time. At the same time, ensure that the lubrication system of the equipment is working properly, and regularly add or replace lubricating oil to reduce the wear of mechanical parts and extend the service life of the equipment.

3. System calibration:

Since the Automatic Bottle Packing Machine may have some minor deviations during long-term operation, regular system calibration is necessary. It is recommended to calibrate the control system of the equipment once a month to ensure that it can accurately control the grabbing action of the robot arm, the speed of the conveyor belt, and the packing position, etc. During the calibration process, standard test tools and equipment can be used and operated according to the instructions in the user manual. After the calibration is completed, an actual operation test should be carried out to check whether the operating status of the equipment has returned to normal to ensure the accuracy of the packaging process.

4. Software update:

With the continuous advancement of technology, the software system of the Automatic Bottle Packing Machine also needs to be updated regularly. Software updates can bring new features, optimized performance, and fixed vulnerabilities, thereby improving the operating efficiency and stability of the equipment. Users should regularly pay attention to the software update information released by the equipment manufacturer and follow the prompts to update. During the update process, ensure that the equipment is in a safe state to avoid equipment damage or data loss due to update failure.

5. Preventive maintenance:

Preventive maintenance is an important part of equipment management. It is recommended that users develop a detailed preventive maintenance plan based on the frequency of use and working environment of the Automatic Bottle Packing Machine. The plan should include regular replacement of wearing parts, inspection of the equipment's electrical system, cleaning of filters, etc. Through preventive maintenance, potential problems can be discovered and resolved in a timely manner, sudden equipment failures can be avoided, thus reducing downtime and repair costs and ensuring long-term stable operation of the equipment.