Little is known about the production process of plastic bottles, a packaging container that is indispensable in daily life. Today we are going to unravel the mystery of bottle blowing and explore its basic principles as well as process flow.
Fundamental principles of bottle blowing
Blowing bottles involves primarily two key stages which include preheating and formation. Initially, plastic raw materials such as HDPE (High Density Polyethylene) or PET (Polyethylene Terephthalate) are heated at certain temperature conditions for making them malleable. Then, the molten plastics are extruded inside a Mold where they get a shape by getting inflated with high-pressure air until taking on the familiar form of the plastics bottle.
Detailed explanation regarding process flow
Raw material preparation and mixing: Choose appropriate plastic particles, accurately proportion them and mix according to requirements so as to maintain stability in product quality and performance.
Extrusion preform: An extruder is used to convert preheated plastics into tubular or sheet preforms meant for subsequent blow molding processes.
Mold design and manufacturing: Blow molds are created based on product design needs so that every single plastic bottle may accurately reproduce what’s depicted in design drawings.
Preheating and blowing: The blow molding machine receives this preform for heating purposes; hence using high pressure air it forcibly pushes out all plastics inside cavity thereby forming primary bottle outlines within mold walls.
Cooling and trimming: The recently made plastic beverage container has to cool down in its cavity before it can become fully solidified; then trim off excessive head elements move on to final appearance finishing by removing sharp edges all around its surface corners thus giving it more refined outlook.
Quality inspection and packaging: This ensures that each finished product complies with the customer’s specification and then it is ready for packaging.
Bottle blowing, as a significant plastic processing technology in modern industry not only makes our life convenient, but also shows the exquisite level of plastic manufacturing technology. We have to understand more deeply about how we come up with a bottle blowing process flow which has contributed necessity towards plastic bottle precision technology and packaging of the materials.